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Mushiny · Intralogistics and picking

The right totes, at the right time, straight to the station

Totes-to-Person automates the storage and movement of totes, delivering the required totes to the operator according to the order sequence.

Warehouse illustration with tote racks and Mushiny Z-series robots
Mushiny Totes-to-Person

Benefits

High density; better inventory control; reduced travel; automatic sequencing; scalability; integration with picking and packing.

Applications

E-commerce, retail, components, small parts, healthcare and operations with inventory in totes.

Published technical architecture

uses Z-series robots for the storage and retrieval of totes in static racks and picking stations. iRES coordinates storage, vehicle scheduling, material delivery and monitoring of the automated area.

How Mushiny describes the solution

In the official technical sheet, Totes-to-Person combines Z-series tote-handling robots and high-bay racking up to 5.3 m high, forming a three-dimensional storage system. Integrated with picking workstations, it improves retrieval efficiency and reduces operator effort: it increases vertical storage density by over 30%, achieves a 99.99% tote retrieval accuracy rate and brings picking efficiency to more than twice that of traditional methods.

Confirmed technical data

Indicators published by Mushiny
Parameter
Utilization
Information from the official website
Designed to use the height of the warehouse
Parameter
Applications
Information from the official website
3PL, e-commerce, retail, manufacturing and healthcare
Parameter
Software integration
Information from the official website
WMS, ERP, MES and OMS via FTPS and API, through iRES

Source: www.mushiny.com · Retrieved on 2026-07-31

Mushiny technical sheet indicators — Totes-to-Person
Parameter
Robots
Technical sheet
Z-series tote-handling robots (Z50-S and Z50-SF)
Parameter
Rack height
Technical sheet
Up to 5,3 m
Parameter
Vertical storage density
Technical sheet
Increase of over 30%
Parameter
Tote retrieval accuracy
Technical sheet
99,99%
Parameter
Picking efficiency
Technical sheet
More than twice that of traditional methods
Shuttle AMR robot parameters (Z series) — Mushiny technical sheet
Parameter
Dimensions (L × W × H)
Z50-S
1.560 × 880 × up to 5.300 mm
Z50-SF (adjustable clamp)
1.560 × 880 × up to 5.300 mm
Parameter
Rotating diameter (empty)
Z50-S
1.620 mm
Z50-SF (adjustable clamp)
1.620 mm
Parameter
Lifting height
Z50-S
220 to 5.000 mm
Z50-SF (adjustable clamp)
220 to 5.000 mm
Parameter
Robot weight
Z50-S
500 kg
Z50-SF (adjustable clamp)
520 kg
Parameter
Maximum load
Z50-S
300 kg
Z50-SF (adjustable clamp)
300 kg
Parameter
Maximum speed
Z50-S
1,6 m/s
Z50-SF (adjustable clamp)
1,6 m/s
Parameter
Straight aisle width
Z50-S
1.000 mm
Z50-SF (adjustable clamp)
1.000 mm
Parameter
Depth
Z50-S
Supports double-deep extension
Z50-SF (adjustable clamp)
Supports double-deep extension
Parameter
Tote size
Z50-S
600 × 400 × 120 to 370 mm
Z50-SF (adjustable clamp)
Length 400 to 600 mm; width 200 to 400 mm; height 120 to 370 mm
Parameter
Positioning accuracy
Z50-S
±10 mm
Z50-SF (adjustable clamp)
±10 mm
Parameter
Communication
Z50-S
Wi-Fi 2,4 GHz and 5 GHz; cellular 5G and infrared optional
Z50-SF (adjustable clamp)
Wi-Fi 2,4 GHz and 5 GHz; cellular 5G and infrared optional
Parameter
Navigation
Z50-S
2D code + inertial
Z50-SF (adjustable clamp)
2D code + inertial
Parameter
Obstacle avoidance
Z50-S
Lidar
Z50-SF (adjustable clamp)
Lidar
Parameter
Safety
Z50-S
Traffic control, radar obstacle avoidance and safety edge
Z50-SF (adjustable clamp)
Traffic control, radar obstacle avoidance and safety edge
Parameter
Charging
Z50-S
Automatic or manual
Z50-SF (adjustable clamp)
Automatic or manual
Parameter
Battery (lithium iron phosphate)
Z50-S
48 V / 54 Ah
Z50-SF (adjustable clamp)
48 V / 54 Ah
Parameter
Full charging time
Z50-S
2 h
Z50-SF (adjustable clamp)
2 h
Parameter
Battery life per charge
Z50-S
6 h
Z50-SF (adjustable clamp)
6 h
Parameter
Battery cycle life
Z50-S
2.000 cycles at 80% depth of discharge
Z50-SF (adjustable clamp)
2.000 cycles at 80% depth of discharge
Parameter
Required floor bearing (full load)
Z50-S
800 kg/m²
Z50-SF (adjustable clamp)
800 kg/m²
Parameter
Climbing capacity
Z50-S
3%
Z50-SF (adjustable clamp)
3%

Actual throughput depends on product, material, operator, printing, peripherals and configuration.

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