Mushiny · Software and integration
Intelligence and control to coordinate the robotic operation
iRES is Mushiny's software ecosystem for coordinating equipment, tasks, inventory and operational flows, connecting the automation to the customer's systems.
Benefits
Robot orchestration; task management; operational visibility; integration with systems; performance tracking; support for solution expansion.
Applications
Goods-to-person projects, robotic storage, sortation and integrated Mushiny solutions.
How Mushiny describes iRES
iRES is Mushiny’s intelligence system for robotic warehouses — flexible, efficient and applicable to every scenario — built on modularity, high cohesion, low coupling and high reliability. It integrates three modules: Order Fulfillment (inbound, inventory management and outbound), Robot Control (path planning, obstacle avoidance and sorting control) and Performance Supervisor (utilization, efficiency, man-hour and order-structure analysis, plus simulation). It connects with WMS, ERP, MES and OMS via FTPS and API and coordinates more than 1,000 AMRs on a single map, with dynamic path planning, zone-based emergency stop and high-accuracy permission control. The manufacturer states rapid deployment in 60 days in any country, a two- to threefold efficiency gain and accuracy above 99.9% across scenarios.
iRES features
Adaptable to different scenarios, supporting multiple robot types; 1:1 simulation of the operating scenario, with data for decision-making; complete and flexible permission control; configurable inbound, outbound and inventory strategies; zone-based emergency stop, with no-pass zones linked to fire-fighting systems and automatic, safe obstacle avoidance; a flexible suite of operational reports; efficient scheduling, with intelligent algorithms and dynamic paths for more than 1,000 AMRs on one map; and a smart charging strategy, including AI temperature control for safe operation in hot environments. It also offers a no-code configurable handheld (PDA) system and digital dashboards to follow the entire operation.
iRMS and iSimulator
The software suite includes iRMS (Intelligent Robot Management System), a 100% open platform for hybrid scheduling of robots from different vendors, supporting VDA5050 and private protocols. iRMS integrates once with information systems (ERP, WMS, MES) via HTTP REST, Webhook and Websocket and with automatic equipment via MQTT, Modbus and OPC; from then on, devices, robots and business scenarios can be expanded, choosing the most suitable AMR models and minimizing the number of robots. It is presented as an out-of-the-box solution that costs less than building a scheduling system from scratch, with technical support, training and consulting from the Mushiny team. iSimulator is a SaaS simulation platform for real business workflows: it imports the map, configures robot parameters 1:1 to calculate the number of vehicles and the throughput of each station, runs simulations up to 10 times faster, displays the process in 2D and 3D over CAD layouts, records and plays back simulations, and provides a real-time dashboard and analysis reports to predict bottlenecks and recommend the best-ROI configuration.
Confirmed technical data
| Item | Technical sheet |
|---|---|
| Order Fulfillment — inbound | Receipt, replenishment order and inbound storage |
| Order Fulfillment — inventory management | Inventory querying, transfer and counting |
| Order Fulfillment — outbound | Customer order, wave order, pick list, picking, packing and shipping |
| Robot Control — path planning | Intelligent scheduling, obstacle avoidance and dynamic path planning |
| Robot Control — safety | Smart charging, zone-based emergency stop and high availability with hot backup |
| Performance Supervisor | Inbound and outbound analysis, utilization rate, efficiency, work hours and order structure |
| Integration | WMS, ERP, MES and OMS via FTPS and API |
| Scale | More than 1.000 AMRs on a single map |
| Deployment | Rapid deployment in 60 days |
| Efficiency gain | Two to three times |
| Accuracy | Above 99,9% |
| iRMS | 100% open platform; multi-vendor robots; VDA5050 and private protocols |
| iSimulator | SaaS simulation, 1:1 parameters, up to 10× speed, 2D/3D visualization and playback |
- Item
- Order Fulfillment — inbound
- Technical sheet
- Receipt, replenishment order and inbound storage
- Item
- Order Fulfillment — inventory management
- Technical sheet
- Inventory querying, transfer and counting
- Item
- Order Fulfillment — outbound
- Technical sheet
- Customer order, wave order, pick list, picking, packing and shipping
- Item
- Robot Control — path planning
- Technical sheet
- Intelligent scheduling, obstacle avoidance and dynamic path planning
- Item
- Robot Control — safety
- Technical sheet
- Smart charging, zone-based emergency stop and high availability with hot backup
- Item
- Performance Supervisor
- Technical sheet
- Inbound and outbound analysis, utilization rate, efficiency, work hours and order structure
- Item
- Integration
- Technical sheet
- WMS, ERP, MES and OMS via FTPS and API
- Item
- Scale
- Technical sheet
- More than 1.000 AMRs on a single map
- Item
- Deployment
- Technical sheet
- Rapid deployment in 60 days
- Item
- Efficiency gain
- Technical sheet
- Two to three times
- Item
- Accuracy
- Technical sheet
- Above 99,9%
- Item
- iRMS
- Technical sheet
- 100% open platform; multi-vendor robots; VDA5050 and private protocols
- Item
- iSimulator
- Technical sheet
- SaaS simulation, 1:1 parameters, up to 10× speed, 2D/3D visualization and playback
Actual throughput depends on product, material, operator, printing, peripherals and configuration.