Mushiny · Bagging and packing
Automatic bagging for labels produced beforehand
The PolyPacker-S automates order bagging with pre-printed labels: it applies the label, opens the bag and seals it, at up to 1,800 bags per hour.
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Benefits
Standardization; reduced handling; integration with packing; compact format; application in e-commerce operations.
Applications
Fashion, accessories, parts and products compatible with flexible packaging.
Difference from the PolyPacker-P
According to the official technical sheet, the PolyPacker-S performs automatic label application, automatic bag opening and automatic sealing, working with pre-printed labels, and reaches 1,800 bags per hour. The PolyPacker-P adds automatic label printing from the barcode scan and runs at 1,500 bags per hour. Both handle non-edged, impact-resistant goods such as apparel, home textiles and general merchandise, with transparent or opaque, white or black bags.
Advantages and integration — PolyPacker technical sheet
PolyPacker is a fully automated, customized packaging solution designed by Mushiny for e-commerce logistics customers, featuring label printing and application, bag replacement, sealing and conveying. It can connect to conveyor lines that carry packed orders to the shipping area, reducing handling and labor costs, and work alongside the 3D Sorter Mini, the 3D Sorter Max and manual sorting walls in the same operation, speeding up wall rotation and order fulfillment. Published advantages: lower operating costs (compact footprint, low initial investment, easy operation and labor reduction); efficiency of up to 1,800 bags/h; packaging quality, with a bag supply system that places the bag precisely and pulls the film smoothly without wrinkles, plus heating-wire sealing and printer fault alerts that prevent unsealed or unlabeled packages; proprietary controller with remote over-the-air (OTA) updates; built-in sensors in key components for quick fault diagnosis; smart air blowing that adjusts force to the bag status, reducing noise; and compatibility with transparent or opaque, white or black bags of various types. Suitable for non-edged, impact-resistant goods such as apparel, home textiles and general merchandise. Certifications: CE and FCC.
Confirmed technical data
| Parameter | Specification |
|---|---|
| Functions | Automatic label application, automatic bag opening and automatic sealing |
| Components | Laser curtain sensor, sealing button, display screen, label holder, adjustable bag clamp, poly bag roll mount and base frame |
| Power input | AC 220 V, 50–60 Hz |
| Power consumption | 800 W (max); 400 W (average) |
| Maximum object thickness | 200 mm |
| Bag | Thickness 0,03 to 0,1 mm; length 150 to 800 mm; width 80 to 380 mm |
| Output speed | 1.800 bags/h |
| Label length | 30 to 180 mm |
| Heating wire length | 450 mm |
| Dimensions (W × H × D) | 787 × 1.337 × 1.029 mm |
| Weight | 85 kg |
| Communication | RS232 and USB 2.0 |
| Certifications | CE and FCC |
- Parameter
- Functions
- Specification
- Automatic label application, automatic bag opening and automatic sealing
- Parameter
- Components
- Specification
- Laser curtain sensor, sealing button, display screen, label holder, adjustable bag clamp, poly bag roll mount and base frame
- Parameter
- Power input
- Specification
- AC 220 V, 50–60 Hz
- Parameter
- Power consumption
- Specification
- 800 W (max); 400 W (average)
- Parameter
- Maximum object thickness
- Specification
- 200 mm
- Parameter
- Bag
- Specification
- Thickness 0,03 to 0,1 mm; length 150 to 800 mm; width 80 to 380 mm
- Parameter
- Output speed
- Specification
- 1.800 bags/h
- Parameter
- Label length
- Specification
- 30 to 180 mm
- Parameter
- Heating wire length
- Specification
- 450 mm
- Parameter
- Dimensions (W × H × D)
- Specification
- 787 × 1.337 × 1.029 mm
- Parameter
- Weight
- Specification
- 85 kg
- Parameter
- Communication
- Specification
- RS232 and USB 2.0
- Parameter
- Certifications
- Specification
- CE and FCC
| Item | Manual | PolyPacker-S | PolyPacker-P (auto-print) |
|---|---|---|---|
| Efficiency | 240 bags/h | 1.800 bags/h (machine efficiency) | 1.500 bags/h (machine efficiency) |
| Operator steps | 9 | 3 | 3 |
| Workflow | Scan barcode → open bag → load item → peel release film → apply tape → peel label → remove backing → attach label → place package | Pre-printed label → machine applies the label and replaces the bag → load item → press button → machine seals and packages | Scan barcode → machine prints and applies the label → automatic bag replacement → load item → press button → machine seals and packages |
| Sealing and label | Prone to wrinkles; at low temperatures the adhesive may fail and the label may come off | Smooth, secure and neat sealing; label firmly attached, unaffected by environmental conditions | Smooth, secure and neat sealing; label firmly attached, unaffected by environmental conditions |
- Item
- Efficiency
- Manual
- 240 bags/h
- PolyPacker-S
- 1.800 bags/h (machine efficiency)
- PolyPacker-P (auto-print)
- 1.500 bags/h (machine efficiency)
- Item
- Operator steps
- Manual
- 9
- PolyPacker-S
- 3
- PolyPacker-P (auto-print)
- 3
- Item
- Workflow
- Manual
- Scan barcode → open bag → load item → peel release film → apply tape → peel label → remove backing → attach label → place package
- PolyPacker-S
- Pre-printed label → machine applies the label and replaces the bag → load item → press button → machine seals and packages
- PolyPacker-P (auto-print)
- Scan barcode → machine prints and applies the label → automatic bag replacement → load item → press button → machine seals and packages
- Item
- Sealing and label
- Manual
- Prone to wrinkles; at low temperatures the adhesive may fail and the label may come off
- PolyPacker-S
- Smooth, secure and neat sealing; label firmly attached, unaffected by environmental conditions
- PolyPacker-P (auto-print)
- Smooth, secure and neat sealing; label firmly attached, unaffected by environmental conditions
Actual throughput depends on product, material, operator, printing, peripherals and configuration.