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Mushiny · Sortation

Robotic sortation for higher volumes and destination counts

The 3D Sorter Max extends the robotic sortation concept to operations that require greater capacity, scale and number of positions.

Mushiny 3D Sorter Max with blue bin walls and induction stations in a warehouse
Mushiny 3D Sorter Max

Benefits

Scalability; large number of destinations; flow control; modular expansion; traceability; adaptation to different layouts.

Applications

Large e-commerce operations, marketplaces, fulfillment and distribution networks.

Features and applications — official technical sheet

“3D Put-to-Wall, smarter sorting”: the 3D Sorter Max unlocks vertical space with a flexible sorting grid and reaches a maximum efficiency of up to 14,400 items per hour, with continuous sorting of up to 10,000 pieces per hour. It improves picking efficiency three to five times and order consolidation efficiency two to three times, because it enables larger picking waves and more items per pick. It handles multi-item orders, returns, kit picking and regional or store-level sorting, in forward and reverse logistics, and can be used both in manual picking warehouses and integrated with goods-to-person systems based on lifting AMRs. Components: dashboard, access door, put wall, rejection port and induction port. Published features: bidirectional 3D sorting (vertical and horizontal); a carrier pitch of only 0.5 m, enabling ultra-dense sorting; up to 50% less space than traditional cross-belt sorters; multiple feeding ports; a modular, replaceable rebin wall; for returns, the ratio of fixed to movable totes can be adjusted to complex processes; integration with WMS, WCS, MES and ERP; and support for custom requirements. Target segments: footwear and apparel, e-commerce, books, 3PL, beauty, stationery, supermarkets, retail, pharmaceuticals, general merchandise and manufacturing.

Confirmed technical data

Technical parameters — official 3D Sorter Max sheet (2025)
Parameter
Equipment dimensions
Specification
L 10.050 to 66.000 mm; W 3.820 mm; H 2.700 mm (length, height and size customizable)
Parameter
Item dimensions
Specification
L 50 to 450 mm; W 50 to 320 mm; H 1 to 320 mm
Parameter
Item weight
Specification
0,02 to 7 kg
Parameter
Induction ports
Specification
1 to 10 (configurable quantity)
Parameter
Number of destinations
Specification
Customized to actual needs
Parameter
Maximum throughput
Specification
14.400 pieces/h
Parameter
Scanning
Specification
Top scanner or top scanner + handheld scanner
Parameter
Induction conveyor inner width
Specification
540 mm
Parameter
Induction conveyor length
Specification
2.450 mm
Parameter
Carrier pitch
Specification
0,5 m
Parameter
Footprint
Specification
Up to 50% smaller than traditional cross-belt sorters

Actual throughput depends on product, material, operator, printing, peripherals and configuration.

Mushiny 3D Sorter Max

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